Product Features
The interior employs an isolated air-insulation design, ensuring both the safe clearance and creepage distance between phases significantly exceed the requirements specified by national standards. The phase-to-phase insulation within the equipment utilizes highstrength epoxy resin material, effectively enhancing the busway's dynamic and thermal stability to maintain reliable operation under extreme conditions. The enclosure is formed with a one-piece corrugated structure through bending technology, resulting in a compact size and elegant appearance while substantially improving the mechanical load-bearing capacity compared to conventional busways.
Scope of application
Air-insulated busways are suitable for AC three-phase four-wire and three-phase five-wire systems, with a frequency of 50–60 Hz, rated voltage up to 660V, and rated operating current ranging from 250A to 5000A. They serve power distribution functions, connecting low-voltage distribution panels to medium and large loads, and are primarily used in modern workshops, industrial plants, and high-rise buildings
Structural characteristics
● Air-insulated busways feature a compact design with excellent corrosion resistance, heat dissipation, and grounding performance. Their unique double-layer hollow structure provides each enclosure segment with pipe-like bending resistance, significantly enhancing the overall system's torsional strength.
● The system incorporates standard single-arm locking vibration-damping connectors for reliable and convenient installation.
● Power tap-off openings can be flexibly arranged on both top and bottom surfaces without compromising bending resistance. These tap-off interfaces achieve IP5X protection rating (compliant with IEC 60529).
◎ Insulation Configuration
● Busbar insulation utilizes high-efficiency polyester film, which offers superior high-temperature resistance (no toxic gas emission under extreme heat) and dielectric properties, rated as Class B insulation. Alternatively, premium polytetrafluoroethylene (PTFE) oriented film (SFM-3) can be used, featuring an extreme temperature range (-180℃ to +250℃ ), single-layer withstand voltage of 6000V, Class C insulation rating, and insulation aging life exceeding 50 years, representing the highest-performance insulation material currently available.
Work environment
● Ambient Temperature: Upper limit: +40℃ ; Lower limit: -25℃ ; Altitude: ≤ 2000m
● Humidity: Relative humidity ≤ 50% at +40℃ ; higher relative humidity permitted at lower temperatures. Condensation: Possible; Seismic Intensity: Designed for magnitude 6; Installation: Indoor/Outdoor
● Insulation Resistance: Each enclosed busway unit shall have insulation resistance ≥ 100MΩ (measured with 2500V megohmmeter)
● Dielectric Strength: Each busway section withstands 1-minute power-frequency dry withstand voltage test before shipment. Test values comply with national standards for power-frequency and lightning impulse withstand voltages.
● Grounding System: Complies with IEC 60364-5-54 requirements.
● Protection Rating: Indoor type: IP40; Outdoor type: IP43/IP55
● Load Performance: At rated current, enclosure temperature rise meets GB 763-90 standards for AC high-voltage equipment under continuous operation.
● Short-Circuit Performance: Dynamic and thermal stability tests conform to GB 2706-89 standards for AC high-voltage equipment testing methods.
Performance parameter table
| Rated Current (Ambient Temperature -5 to 50°C) |
A | 250 | 400 | 630 | 800 | 1000 | 1250 | 1600 | 2000 | 2500 | 3150 | 4000 | 5000 |
| Rated Short-Time Withstand Current | KA(IS) | 30 | 30 | 30 | 50 | 50 | 50 | 80 | 80 | 80 | 80 | 130 | 130 |
| Impedance Z | mΩ/m | 0.134 | 0.108 | 0.089 | 0.069 | 0.067 | 0.041 | 0.032 | 0.024 | 0.021 | 0.016 | 0.012 | 0.011 |
| Resistance R | mΩ/m | 0.130 | 0.105 | 0.086 | 0.087 | 0.055 | 0.039 | 0.030 | 0.023 | 0.018 | 0.015 | 0.011 | 0.009 |
| Reactance X | mΩ/m | 0.064 | 0.062 | 0.054 | 0.045 | 0.033 | 0.026 | 0.021 | 0.013 | 0.007 | 0.021 | 0.013 | 0.007 |
| Rated Voltage | V | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 | <1000 |
| Voltage Drop COS 0=0.7 |
mV/A · m | 0.237 | 0.204 | 0.171 | 0.137 | 0.113 | 0.079 | 0.062 | 0.043 | 0.031 | 0.044 | 0.026 | 0.020 |
| Voltage Drop COS 0=0.8 |
mV/A · m | 0.247 | 0.210 | 0.175 | 0.139 | 0.115 | 0.081 | 0.063 | 0.045 | 0.030 | 0.045 | 0.026 | 0.021 |
| Voltage Drop COS(J)=0.9 |
mV/A · m | 0.251 | 0.212 | 0.174 | 0.138 | 0.114 | 0.080 | 0.083 | 0.045 | 0.033 | 0.039 | 0.027 | 0.020 |
| Voltage Drop COS 0=1.0 |
mV/A · m | 0.225 | 0.182 | 0.148 | 0.116 | 0.096 | 0.067 | 0.052 | 0.040 | 0.031 | 0.026 | 0.020 | 0.016 |